Archive for the ‘ small houses ’ Category

The Bungaloft Report – Cabinets

It's been a while now since Lisa first suggested we enter our Bungaloft project in the Build It Green! Home Tour. Once we were accepted (and committed, or more likely, ready to be committed ), we accelerated the pace a bit, worked hard on the house and finally waved a glorious goodbye to our temporary, fifth-wheel-trailer-home and moved into the house. A week later we welcomed about 150 green building aficionados to our 550 sq ft experiment in compact living for a day's worth of interesting conversation about our work in progress. Although a bit of imagination was a useful tool for the typical visitor, the temporary staging job we did to make a serviceable presentation came off pretty well. In spite of an unfortunate, last minute, job-site accident that left Lisa feeling a little less presentable than she might have liked, we all three (Zane entertained guests) thoroughly enjoyed the day.

Now that we have been in the house a while and are beginning to tackle the many remaining tasks in earnest, it feels like time to review what got us this far. We would never claim to be the ultimate green warriors on the home remodeling front, but we have made a significant commitment to incorporating green building techniques wherever we felt we could. The other major consideration has always been to find a comfortable melding of the Bungalow heritage of our little house with our shared fondness for Modern design principles.

Recycled fir vanity, recycled steel handles, bamboo towel hook

As the modest remodel began to look more like a complete rebuild, I keep noticing how much beautiful old fir was coming out of the original construction. 1928 was undoubtedly a good year for framing lumber. So our thoughts turned to ways we could make use of the growing bounty. The first significant step in that direction was recycling some of the material into thick veneers to build our bathroom vanity pictured above. In keeping with the Modernism meets Bungalism theme I had in mind, we had decided to build a European style wall-hung cabinet. Two particular pieces of fir seemed destined for this project. The one visible in the photo above had beautiful straight, close grain with a smattering of nail holes to remind us of it's provenance. The other board, originally a painted baseboard, had a wilder wavy grain pattern with a bit of lighter colored sapwood. I made use of some leftover bamboo stair tread material to make a set of towel hooks like the one at left below the motion-detector shower fan switch.

We stumbled upon the one-piece counter top at Ikea. It is a very well made part complimented nicely by a Cifial faucet purchased inexpensively at a local fixture shop sale. The very modern top surface of the cabinet inspired me to look for a handle that would nicely blend that polished look with the more rustic feel of the Fir. I finally decided to make the handles from some recycled steel angle lying around the shop. The combination of a modern design with the rough mill finish seems like just the right touch. The photo below shows the other Fir material and a detail of the smaller pulls used on the narrower right set of drawers along with a glimpse of Lisa's idea to use open shelves for rolled-up bath towels.

Drawer pull and fancy Fir

The material reclamation process we used involves a number of steps starting with planing and resawing the original material. The photo below shows one of the boards making its way past the blade of my vintage Dro bandsaw equipped with a custom fence I built for it. I chose to aim for 1/16" inch veneer just because it felt right.

Resawing the fir

The material reclamation process we used involves a number of steps starting with planing and re-sawing the original material. The photo above shows one of the boards making its way past the blade of my vintage Duro bandsaw equipped with a custom fence I built for it. I chose to aim for 1/16" inch veneer just because it felt right.

Lisa feeds the beast

We pressed Lisa into service for the sanding phase. I salvaged this little wide belt sander years ago and rebuilt it. I have found it very useful for just this kind of project. We were able to make up some really sweet Fir veneer.

Vacuum lamination

The drawer fronts made of cabinet plywood were laminated with the Fir veneer using a shop-made vacuum pump and bags. (Yes, the reservoir is a propane tank but it never had propane in it and the capacity is just right for the pump capacity.) I didn't have any veneer tape in the shop so we made do with blue tape. Some will recognize the "bench" as a structural insulated panel - one of many stored as walls or other surfaces around the shop until they see use in a building project.

Back to work . . .

Enchantment

"Scale" by Jean-Claude Mogin

I pinch myself each morning  . . . I'm actually living inside a house!

The Prowler - a 5th wheel trailer, which the three of us - Lisa, Zane and I - nested in while I tore our house apart and gradually put it back together, no longer obstructs the better part of our driveway or our sanity. In its place we can now park both cars and still have plenty of room to make our way into our new dwelling. Well, it's not exactly new but perhaps 25 percent of the old house remains. We long ago took to calling the project Bungaloft.

The shape of our Bungaloft is clarified with each additional completed project - a kitchen tile backsplash is underway at the moment. The Bungaloft (I think "Where Modernism meets Bungalism") is our attempt to infuse a bit of Modern style into this modest bungalow. My formal and informal history as a student of Modern design and Lisa's fondness for the phenomenon that is Dwell Magazine delivers the drive for a crisp clarity in each choice we make. The welcoming diversity of Portland's neighborhoods filled with an endless collection of traditional architectural styles provides the counterbalancing love for the coziness of intimate scale cottages. It is not done but we now enjoy the progress from within its walls.

We are far enough along that we find ourselves settling into the task of making the modern - cozy. As we search through the collection of photos and other artworks we have collected, a bit of the lived-in look builds with each additional nail and hook pounded into the wall. Because of my long-standing work designing and building cameras I  have a pretty decent collection of photographic work by artists who may or may not own one of my cameras. Each image has its own point-of-entry, its own collection of stories which necessarily includes the one about how we came to posses it. So when the beautiful image above slipped into my consciousness I quickly recalled that although not made with one of my cameras, it was in fact made by an artist who does own an example of the current camera - the P.90. Although I am quick to express the preference that my cameras live a productive life as a useful tool, I have the impression that Jean-Claude Mougin purchased his camera more as a work of art. Much as I would love to see P.90 images made by Jean-Claude, I'll readily accept as a substitute the gift he made of a beautiful print of this image with no further incentive than my compliment on its haunting beauty. Some images possess an emotional power extending well beyond the simple total of their visual content. For me, this image is a rich and compelling story engaging my imagination every time I look at it.

Having nearly met its demise at the beak of a certain African Grey parrot who will go unnamed, the print is now destined for matting and framing in preparation for its prominent role in elevating the level of enchantment we experience each day we share the privilege of living in this little jewel we call Bungaloft.

Green Home Tour

Last Saturday we participated in the 2011 Build it Green Home Tour and had a lot of interest in the small scale of our Bungaloft project. It seems that a number of people share our interest in living with a small footprint. Although we have quite a ways before the project is complete, we received a lot of useful feedback and encouragement from those who stopped by.

I tend to feel that attempting to live a more responsible lifestyle must certainly entail minimizing the volume of resources required to put a roof over your head. But as closet Modernists living in a tiny Bungalow, Lisa and I have the additional interest in designing a functionally efficient living space that effectively integrates the original bungalow details with our interest in modern design.

The house as we found it. 150 feet of personal park for a back yard sold us.

So we went to work . . .

. . . and found some strong colors . . .

. . . some interesting buried treasure . . .

. . . and the will to keep going when things got awkward.

We are comfortably ensconced (albeit in somewhat primitive form) inside the Bungaloft and looking forward to a winter without the 5th wheel.

We'll provide some stories and images in the coming days as we grow accustomed to living in a real house once again and continue to fill in the many remaining gaps in the Bugaloft project.

Bungaloft News – Brackets and Tile

After staring at roof brackets in our bungalow-filled neighborhoods for some time, I finally had to commit and make my own. Our theme with the project is to attempt to bring together traditional bungalow details with modern design ideas. We also have a very colorful paint scheme so I tried to come up with something that would work within the context of all three themes.

As am amateur builder I look for ways to make up for lack of experience with the various trades. When it came to the shower I wanted to have a curbless walk-in design. The shower floor area turned out to be too small to make this work with simple sloping while still meeting the code. So I dropped the framing for the shower floor 3 inches with the ultimate goal of building a slatted wood insert that would effectively bring the shower floor up to the level of the rest of the bathroom floor. I felt that the traditional process of building the slope into the shower pan with mud might be tricky in the cramped space so I opted for this pre-sloped shower pan insert system.

The final result with slate tiles. Next on the agenda will be the limestone wall tiles and the remaining slate floor through the rest of the the bathroom.

PEX in red white and blue: new Bungaloft plumbing

More adventures of the amateur builder

When I first realized that plumbing was to become part of my future work on the Bungaloft project I naturally sought to drown myself in information (perhaps to avoid the first actual testing of the waters?). But it really didn't take long to find one particular path taking precedence over the competition.

PEX plumbing

Hot and Cold PEX lines - can you guess?

It was clear long before the houses' other onion layers had begun falling away that the mongrel collection of cast iron, galvanized steel and PVC pipe was a treacherous beast laying in wait. (In some cases, small leaks from this arrangement can be the reason for a damp basement) It was also apparent that our construction-phase-living-arrangement in a fifth wheel trailer parked in the driveway would benefit from maintaining at least some of the plumbing in the house as long as possible. (We took to calling our visqueen concealed toilet as the "black room".)

So consider for a moment the standard options:

  • Galvanized steel pipe - A lot of old houses have it. It works. It can become so corrosion restricted on the pipe I.D. that flow rates can go south. It does require assembly of countless threaded connections in a logical order that avoids the frequent resort to unions to escape an unforeseen dead-end. And it's not so easy to alter a route once complete.
  • PVC - Only good for cold water applications but often ubiquitous in amateur plumbing repair jobs due perhaps to its apparent user friendliness. (Don't get my started on the Vinyl family history with respect to the environment. We all have to pick our battles and I chose this one. Penguin Windows please leave me alone!) It's possible to reroute it endlessly to the extent of your collection of fittings and pipe but doesn't take to serious curves - at least in the standard product.
  • Copper - Given no budget constraints, many people just go with this. It's been around a while and looks really cool when assembled. But it is expensive and not so easy to reroute. And there is the pinhole leaks issue . . .
  • PEX - Maybe I'm a closet Europhile but it sure seems to me that a lot of sensible solutions (Frost protected shallow foundations for example) to all manner of challenges have been available in Europe for years before our litigious society finally adopts them for use here in the States . Sure there are bogus products and some "new" technologies can fail dramatically with improper handling (SIPS in a certain Alaskan city for example). So PEX pipe had a certain appeal that includes addressing my apparent fixation with being reroutable. Because I knew I would have a toilet (and for a while a kitchen sink) in a temporary location, it was clearly appealing that PEX - in combination with push-to-connect (aka "Sharkbite") fittings - is really easy to move from one location to another. Most plumbers tend to use crimp type fittings that yield a rather permanent connection and require special tooling to install which in my situation was not preferable for the both the permanency and special tool reasons. The Sharkbite fittings can seem a bit pricey but on the small scale of our project their convenience more than out weighs the potential saving of using the crimp style fittings.
Sharkbite connectors

Sharkbite connectors

So PEX won out as the clear winner for moving water around the Bungaloft. I'll elaborate on an accessory for PEX systems that makes things even more interesting in another post.

For now, here are but a few of the resources I encountered in info-overload mode.

Happy plumbing!

ToolBase PEX Design Guide

ToolBase PEX water supply piping

How Safe is it?  GBA article

HouseShots – Butcher’s blocks

Lisa cutting blocks

Lisa spent some time making sawdust in the front yard recently. We had finally decided that the Bungaloft penninsula counter top would be a butcher block surface. Since there was quite a stash of old growth Fir lying around from the demo, that was the obvious choice for material. So we are accumulating boxes of 2 inch blocks to build the slab with. It's generally really nice tight-grain material that's hard to come by these days.

We also have a stack of planed planks from the demo awaiting other uses in the remodel.

Small things

Peel

Peel P50

At 6' 5" inches tall, my interest in things small might seem inexplicable, but the fact remains - small things are cool. And there is not much cooler than a Peel P50. Check out the links at left and @ the image of the Peel P50 above for some great shots of this great little vintage wonder.

Isetta plus teardrop

When I was a bit shorter my father worked for Porsche Cars Southwest in San Antonio, Texas, the southwest regional distributor for Porsche ("por sha, not porsh" as he used to say.) I grew up around interesting cars and car people.
So when my young eyes first glimped a BMW Iseta, I knew that it was just about the coolest thing a car could be - small. Of course, the next logical step is to add a teardrop trailer - another growing interest of mine. An even smaller one can be seen here on the Tales and Trails website.

small park 1

The park - in the middle of Naito Parkway!

One wet Portland afternoon Lisa and I set off on one our periodic architecture tours in the downtown area. I decided it was time to visit Portland's smallest park.

the smallest park

Mill Ends Park

It was a perfect, rainy Portland afternoon, the kind that makes color sublime and car tires hiss. Mill Ends Park, created as a home for leprechauns, appears with different vegetative scenery in every picture you will find of it.
Portland being a center of the once booming lumber industry, the term Mill's End refers to the pieces left over in the process of converting tress to lumber. The story of the park's creation is an interesting bit of Portland history and worth investigating at the Portland Parks and Recreation site.

small park 2

The current theme.

Livin’ small

It's amazing to consider that our 550 sq ft house has already had at least two additions. Just lately I'm beginning to feel some serious street cred for small house living.

Bath tub revealed

Removing interior walls had revealed siding cut away to make room for a changes in direction in a couple of locations. Reluctantly peeling yet another layer off our little bungalonion led to rebuilding the entire back wall of the house. Thus was revealed a somewhat haphazard scheme to the previous remodeling efforts and the  not-so- surprising discovery that the bathroom corner dedicated to the bathtub had been an addition as well.

Bath Floor

The building department was giving us shear wall equivalency credit for the section of wall just behind the bathtub. (Living in a D1 seismic zone as we do in Portland means that earthquake issues loom large.) But removing the siding from that section of the wall had made clear that the basement wall  had been knocked out to extend the bathroom for the bathtub and leaving me with a nice hinge in the middle of that "shearwall". So a new section of 4 foot shear wall panel was built in its place.

When we finally got to removing the bathroom floor it was no longer anything but mildly amusing to discover that the mud sill along the long side was a rotting piece of 1 by fir ship-lap sheathing. Beneath that was a cute but less amusing concrete wall with a bit of a different personality from the remainder of the basement walls. Of modest thickness and slightly misaligned with the adjacent original wall, the challenge presented by it grew more evident with each additional glance.

So with the spatial dictates of the new bathroom layout pinned to the wall, we launch into to rebuilding the bathroom floor this week. Finishing the post and beam wall replacement structure then sneaks a place on the schedule before a last minute race to rebuild the roof before the Portland winter rains settle in. Coffee anyone?

Trailer life

front-yard-view-1

Since we moved into the 5th wheel in the driveway, the loss of daily routines has been among the most trying aspects of our daily life. The thought that you might be able to lay your hands on something you once knew the likely location of, and the ensuing little increment of frustration that comes with the realization that it may be lost to you until you once again move back into the house and unpack everything, moves you one step closer to a sort of low grade insanity that began with the inception of the very process that has become - remodeling.

We did extensive research into travel trailer options after we hatched the idea of staying on the property during our remodel adventure. For a brief time we thought maybe a trailer that could actually be towed behind my Ford Ranger would be kind of interesting. But the reality both of the minimal living space afforded by such an option and the fact that everyone and their brother is looking for just that little trailer at the height of travel season soon put an end to that notion. Then we thought that maybe we could find something big enough to accommodate both of us plus Lisa's brother who would soon be living with us. But the thought of a trailer nearly the size of our house parked in our driveway also seemed a bit improbable. Then there is the fact that my 6'5" frame put severe constraints upon the options available to us. So ignoring for the moment that what we really want is a teardrop trailer small enough to pull behind our Honda Civic, I soon discovered that the RV known as a 5th wheel (which requires hardware in the bed of your truck that I had no intention of purchasing) has, by its very design,  more than enough head room for me. How we got the thing head first into our driveway is another story.

So into our second month in the trailer the converter decided to go on the fritz. The first night was inconvenient since the converter takes the 110 volt power supplied via extension cord and turns it into usable 12 DC power for the lighting. But on the second night we soon realized that the igniter for the propane hot water heater also worked with DC power. Ooops . . .
On the third night we were awoken by a shrill sound emanating from somewhere in the the kitchen. I quickly realized it was coming from the LP gas leak detector which was conveniently designed to incorporate a low voltage alarm
By then, I was into research on what it would take to replace the defective converter. It soon became clear (as so often it does!) that I could obtain a replacement online for about half what it would cost me to buy it locally. Could we stand to wait the extra time? As soon as I had placed the order the answer came when the refrigerator stopped. Even thought it is cleverly designed to run on either electricity or propane gas, it still requires a small amount of electricity even to run on gas.

Beams, windows, cabinets, heat

I received an email from an old friend in Texas commenting on the heat wave Portland was experiencing just lately. Having grown up in the Lone Star State, I can remember heat being a fact of life. But the last couple of weeks here have rivaled Texas on the temperature front. And since I removed all that insulation last week, it's been really fun working inside the house.

But we are moving along. We just got the first of four main floor beams up today. It's the one seen in red running front-to-back inside the house in the rendering below. It supports the back roof (it's actually a large dormer) at the intersection of the joists and the rafters before the rafters continue on down to the outside wall. Three of the four beams are exposed below the ceiling and so we decided to seek out some nicer Fir material. Since the house is basically built entirely of fir, we are trying to keep that theme running. So as a consequence, a substantial portion of the material coming from the walls that we have pulled out of the house is going to the shop to be milled into repurposed material for various projects.

One of those projects will be the "cladding" on the new bathroom walls shown in orange below. The cladding will take a form similar to the open rain screen exterior siding. Probably about 2.5 inch wide horizontal strips with roughly 3/16 inch gaps between attached to vertical battens over the drywall.

The computer rendering below shows essentially what the interior space layout will be like but it also show the addition that we are not presently constructing. Perhaps that will come next year.

Birds Eye

The beam is shown below clamped and braced in place awaiting fabrication of the posts that support each end. I like the green footprint across the red field on the end of the beam. Perhaps some significance . . .

Another project we are using reclaimed fir for is the bathroom cabinet. The veneers resawn in an earlier post (this stuff only really exists in this blog, right?) are shown being laminated to the cabinet plywood drawer fronts in vacuum bags. I make up these bags in whatever size is needed and evacuate them with a four port manifold on the shop made vacuum pump seen in the lower left corner. We had a couple of really great pieces of fir from some baseboard trim that determined the visual layout we used on the drawer fronts.

Vacuum lamination

 
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